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Home SolutionsBiogas & Biomethane Biogas plants for broiler poultry farms

Biogas plants
for broiler poultry farms

We design and build biogas plants that operate efficiently on manure from broiler farms — with biogas purification, ammonium control and full return on investment.

Without a biogas plant:

  • High costs of manure disposal.
  • Problems with odour, ammonia, pollution.
  • Loss of waste potential.
  • Regular monitoring of environmental quality and costs of cleaning up areas.
  • Risks of inspections and possible environmental violations.

With it, you get:

  • Manure — a resource for biogas production.
  • Ammonia control, safe processing, emission reduction.
  • Production of biomethane, electricity and organic fertilisers.
  • Passive income from the sale of BSU end products.
  • Compliance with EU standards, export potential.

When should you contact us?

01

You own a broiler poultry farm with accumulated litter or cage manure.

02

Want to reduce waste disposal costs and create your own energy source.

03

You want to earn money from producing biomethane and fertilisers or selling energy to external users.

04

Prepare production for decarbonisation and environmental audit requirements.

About raw materials

Two types of chicken manure are used for biogas production at broiler poultry farms: litter and cage manure. Both options are effective raw materials for biogas plants, but they have their own technological characteristics.

Litter manure requires preliminary preparation, as the type of litter can vary from straw to sawdust or husks. For this purpose, biogas plant technology involves either the installation of a special shredder or the use of a specially equipped solid raw material loading system, which ensures high-quality preparation of the substrate for the fermentation process.

The biogas produced in the process passes through a biological desulphurisation system, which removes hydrogen sulphide. This approach makes the production of biogas from chicken manure a stable and efficient process.

Biogas plants for broiler poultry farms - photo — pro-energy.com.ua

Not sure whether your raw materials are suitable for biogas production?

Request a free consultation, and our managers will provide comprehensive information on your questions.

Cooperation options:

  1. Design and launch of turnkey biogas plants — taking into account the type of manure, capacity and capabilities of the site.
  2. Support in attracting financing — assistance in interacting with banks and funds.
  3. Investment model — you provide the raw materials, we build the facility, and the income is shared according to the contract.
  4. Preparation of documentation for participation in EU support programmes — reducing the entry barrier for businesses.
  5. Access to long-term contracts with traders — for example, for the sale of biomethane or electricity.

Payback methods:

  • Sale of biomethane.
  • Own energy consumption and/or sale of electricity.
  • Sale of heat.
  • Organic fertilisers.
  • Decarbonisation.

Biogas technologies for broiler poultry farms

For poultry farms, we recommend classic CSTR agricultural biogas reactors with flexible roofing and a membrane gas holder roof. Before feeding into the reactor, the raw materials undergo preliminary preparation: partial grinding, dilution, and homogenisation. For broiler manure, which has a higher dry matter content and less moisture, an increased supply of water or liquid substrate is required to ensure stable process hydraulics. If necessary, we integrate a sand and shell separation stage to maintain the working volume of the fermenter.

Biogas from chicken manure has a very high H₂S content, so the gas is purified in several stages: biological desulphurisation in a scrubber, drying, and removal of siloxanes in filters with special activated carbon. The biogas is then fed into electricity generation (CHP) to power the biogas plant and upgraded to biomethane, which is the preferred solution for this high value-added raw material.

For small-capacity biogas plants using chicken manure, it may be advisable to produce only electricity from biogas. We integrate all technological units into the SCADA system and commercial accounting with control of raw materials, fermentation parameters, gas composition, and energy value, electricity, heat, and biomethane production.

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Your single partner for effective solutions

A systematic approach
from Pro-Energy

We offer a range of engineering and consulting services to support project implementation. From concept to efficient operation of the plant using your raw materials and location.

More about the systematic approach

Our services:

Concept development and feasibility study
Project development and permits
Development of project documentation
Supply of technological equipment
Construction and installation
Commissioning and start-up operations
Service maintenance

Biogas projects implemented

Generation of feed-in energy at an agricultural enterprise

Chernihiv region
The plant was put into operation: February 2022
More details
Biogas plants for broiler poultry farms - photo 1 — pro-energy.com.ua
Project completed

Biomethane plant with a capacity of 750 Nm3/h of raw biogas

Khmelnytskyi region
Year of implementation: December 2023
More details
Biogas plants for broiler poultry farms - photo 2 — pro-energy.com.ua
Project completed

Biomethane plant with a capacity of 600 Nm3/h of raw biogas

Ukraine, Chernihiv region
Commissioned: 2023
More details
Biogas plants for broiler poultry farms - photo 3 — pro-energy.com.ua
Project completed

Why choose Pro-Energy?

We are committed to long-term partnerships

More about us
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Many years of experience

We have been successfully operating in the bioenergy sector since 2014. We have the knowledge, experience and understanding of the specifics of working in the Ukrainian market.

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Unique partnerships

We have reliable partners. Therefore, we can offer solutions that will allow each project to reach its full potential.

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Reliable technologies

We use technologies with 90% availability for stable operation of installations, which guarantees efficiency and return on investment.

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Stable work

We do not leave our customers alone after commissioning the facility. We provide 24/7 technical support and remain available under any circumstances.

More about us

Ready to discuss the implementation of your project?

Leave a request for a free consultation.





    Frequently asked questions

    What type of chicken manure is best for biogas production?

    Clean chicken manure from cage rearing is most effective for biogas reactors. It contains the optimal amount of nitrogen and does not require pre-treatment. Litter manure is also suitable, but requires grinding, as straw or sawdust can complicate mixing in the reactor.

    Is litter manure suitable for a biogas plant?

    Yes, it is suitable. However, for a biogas plant to operate efficiently on litter manure, a shredder must be installed. This reduces the size of the litter particles (straw, sawdust) and ensures better homogenisation of the raw material. This solution optimises biogas production from chicken manure.

    How is the ammonium level in the reactor controlled?

    During the production of biogas from chicken manure, ammonium is formed, which can slow down the process. We use a method of returning acidic water from the scrubber back to the reactor — it lowers the pH and neutralises the ammonium. This prevents the inhibition of microorganisms and maintains stable biomethane production.

    What is the biogas yield from 1 tonne of manure?

    On average, biogas plants produce 60 to 80 m³ of biogas from 1 tonne of dry chicken manure. The final figure depends on the moisture content, type of litter, process temperature, and method of poultry husbandry.

    Can biomethane be produced from chicken manure?

    Yes, it can. Biogas obtained from chicken manure is purified to biomethane standards using special membrane or scrubber systems. Biomethane can be used on site or exported to the EU via the gas transmission system if the appropriate infrastructure is in place.

    Can chicken manure be combined with other types of raw materials?

    Yes. Biogas plants in Ukraine often operate on mixed raw materials: for example, chicken manure + corn silage or cattle manure. This allows you to balance the C:N ratio, improve the quality of biogas, and avoid overloading the reactor with proteins.

    How much does a biogas plant for a poultry farm cost?

    The price of a biogas plant depends on its capacity, the type of raw materials, biogas purification equipment, and automation. Approximately, it ranges from 800,000 to 2.5 million euros. We offer flexible financing options and turnkey projects, including payback calculations.

    What is the payback period for a biogas plant at a poultry farm?

    The average payback period is 6–8 years. If you sell biomethane or electricity to external users, the period may be shorter. The cost of waste disposal, fertilizer sales, and energy savings are also taken into account.